Best Angle Grinder for Metal Work | Top 10 Picks in 2022

Angle Grinder for Metal Work

Grinders often have a high RPM that makes it hard to control the speed of the blade. This leads to accidents and injuries when working with sharp blades.

If you use the wrong type of angle grinder for metal, you will waste your time and money. Using the wrong angle grinder can result in more harm than good. Your workpiece may not achieve the required precision and surface finish. 

Consequently, you should definitely use the best angle grinder for metal work. As a result, your work will be more efficient, easier, and accurate. 

But which is the ideal angle grinder for metalworking? We will assist you in finding the ideal angle grinder. Just keep on reading this article to find out.

Dewalt Cordless Angle Grinder for Metal Work

Bosch 4.5 Inch Angle Grinders for Metal Work

Black and Decker Angle Grinder for Metal Work

10 Best Angle Grinder for Metal Work Reviews

Choosing an angle grinder for metalwork is a big decision. This tool is a must-have for metal workers and other professionals who work with this type of material. 

The right angle grinders will last a long time, provide optimal results, and save money in the process. 

Therefore, choosing the best angle grinders for metalwork is essential. Listed below are the top 10 angle grinders that are most suitable for metal work.

1. Dewalt Cordless Angle Grinder for Metal Work

This angle grinder from Dewalt is a powerful tool that can handle a lot of metalwork. The machine is equipped with a 4-1/2 inch angle grinder that can provide you with effective metal grinding.

Due to its cordless nature, the side grinder does not require an electrical outlet. A powerful 8,000 rpm motor provides this Dewalt cordless angle grinder with plenty of power for cutting and grinding metal. 

If you are a metal worker or do a lot of cutting and grinding around the house, you can consider the Dewalt cordless angle grinder for metal work.

These cordless angle grinders come with a Quick-Change Wheel Release, which allows you to remove the wheel without using a wrench. This makes it easy to switch between different wheels quickly and easily.

The tool-free guard makes this angle grinder quick and easy to adjust the guard position, so you can get the most accurate results.

This great cordless angle grinder features a two-finger trigger switch with a lock-off button, which makes it easy to activate and grip. These angle grinders are also lightweight and compact, so it’s easy to take with you wherever you go.

With a two-position side handle, these cordless grinders provide greater control and comfort, making it ideal for use in a variety of circumstances. 

As this cordless tool weighs only 4.75 pounds, it is easy to handle and simple to use. This product measures 7.32 x 16.75 x 4.75 inches in terms of dimensions. 

These cordless power tools have a 5/8″ arbor, making it perfect for use with a variety of grinding and cutting discs. This device uses a lithium-ion battery that is rechargeable and maintains a charge over a long period.

Highlighted Features:

  • 4-1/2 inch grinder that can provide you with effective metal grinding.
  • 8,000 rpm motor provides plenty of power.
  • Quick-Change Wheel Release allows removing the wheel without using a wrench.
  • Tool-free guard makes it quick and easy to adjust the guard position.
  • Two-finger trigger switch with a lock-off button makes it easy to activate and grip.

2. Black and Decker Angle Grinder for Metal Work

The Black and Decker angle grinder is a versatile tool that can be used for many applications like grinding, cutting, and more.

With its three-position side handle, it provides a comfortable and stable grip. It is also easy to change the accessories due to its spindle lock feature. With its one-touch release switch, the machine can be quickly turned off.

Due to its powerful corded motor, it can quickly complete tasks. The precision and accuracy of this tool allow it to work quickly on even the most stubborn metals.

This corded angle grinder delivers 120 volts of power, making it capable of handling even the most strenuous tasks. It has a durable cast metal gear case that will last longer and help you get the job done.

You will receive a 4-1/2″ angle grinder, a spanner wrench, a metal grinding wheel, and a wheel guard as part of the package. It’s lightweight and easy to use, making it perfect for DIY enthusiasts and professionals alike. The narrow body provides a comfortable grip, making it easy to control.

These corded grinders come with a 5/8″ – 11″ spindle size range and operate at 10,000 rpm so you can get the desired results quickly. 

Despite its rugged construction, this angle grinder is designed to withstand the rigors of metalworking. The weight of this angle grinder is 4.4 pounds which makes it a lightweight item for working with. 

Whether you’re an expert metalworker or just need to do some quick repairs around the house, the Black and Decker angle grinder for metal work can be an ideal choice.

Highlighted Features:

  • Three-position side handles for a comfortable and stable grip.
  • Spindle locking feature for quick accessory changes.
  • One-touch release switch for easy machine turning off.
  • Powerful corded motor for completing tasks quickly.
  • Delivers 120 volts of power to successfully complete tasks.
  • Durable metal gear case for longer-lasting performance.

3. Bosch 4.5 Inch Angle Grinders for Metal Work

The Bosch angle grinder is perfect for anyone who needs a compact but powerful tool to grind metal.

Its powerful 6.0 amp motor produces 11,000 no-load rpm, making it perfect for professional cutting and grinding applications. Additionally, the motor has a very small field diameter, allowing the user to grind and cut with ease.

This 4-1/2 inch angle grinder is comfortable to hold, with a well-designed top handle and 2 position side auxiliary handle that angles to a natural position. The machine also offers impressive performance, with a powerful motor that can handle any job you throw at it.

When preventative maintenance is required, the brush system stops the tool, making it easier to maintain. 

These smaller angle grinders also come with a 5/8-inch to the 11-inch spindle that can accommodate a wide range of sizes, making it a versatile tool for different projects. So you can use these 4.5 inch angle grinders for metal work with ease.

With its epoxy coating and sealed switch, these angle grinders keep it clean and guard against possible damage. 

A corded electric power source comes with this angle grinder. This angle grinder weighs 5.35 pounds. It operates at 127 volts, so there is enough power to handle the job.

Highlighted Features:

  • Two-position side auxiliary handle that angles to a natural position.
  • Powerful 6.0 amp motor for heavy-duty grinding and cutting.
  • 11,000 no-load rpm for professional cutting and grinding applications.
  • Very small field diameter allows for easier grinding and cutting.
  • Compact and lightweight for easy handling.
  • Durable epoxy coating for added strength.

4. Makita Cut Off Angle Grinder for Metal Work

The Makita cut-off angle grinder is a powerful tool that is perfect for metalwork. It has a 7.5 amp motor, which provides high output power in a more compact tool.

This smaller angle grinder has a small barrel diameter for increased comfort, and it is easy to control for accurate cutting. Additionally, it has an ergonomic handle and grip for extended comfort. 

Additionally, the blade of this angle grinder Makita is protected by a shield to prevent dust, dirt, and debris from entering the blade while it is being used, thereby extending its life. 

You can perform the task without having to stop and restart because this 4-1/2 inch angle grinder has a lock-on/off feature for continuous operation. Plus, this angle grinder Makita is made from durable materials that can stand up to even the toughest jobs.

There is a switch that allows you to use it with an alternative source of power. It’s got a zig-zag varnish that seals the armature and protects it from dust and debris, making it last longer. 

The extra-large paddle switch accommodates any hand width of the Makita 9557pbx1 angle grinder, making it comfortable to use. Due to the thick coil wires being wound closer together, the device operates cooler and more efficiently.

Cast metal gear housing and ball bearings are used to withstand the demanding conditions of metalworking. 

Makita 9557pbx1 angle grinder turbo rim diamond blade can quickly and easily cut through metal. A diamond wheel on the machine allows you to make clean and accurate cuts. 

If you are looking for a power output, reliable, and easy-to-use tool, then you might be interested in this cut off angle grinder for metal work.

Highlighted Features:

  • 7.5 amp motor provides high power output.
  • Small barrel diameter for increased comfort.
  • Ergonomic handle and grip for extended comfort.
  • Lock-on/off feature for continuous operation.

5. Avid Power Angle Grinder for Metal Work

The angle grinder from AVID POWER is an amazing tool that any metal worker would enjoy. Its power output is 900W and it can run at no-load speeds of 11000 RPM with 7.5 Amps.

This powerful angle grinder is portable and great for demanding metal work applications. Its ergonomic design makes it comfortable to use, while its lightweight and compact body helps reduce fatigue. 

Plus, its professional-grade cutting and grinding capabilities make it the perfect tool for any metalworker.

It has an integrated spindle locking system on the grinder disc, making it easier to replace abrasive wheels. Furthermore, it features a 2-position auxiliary handle, providing greater control, convenience, and flexibility. If you are looking for a durable, safe grinder for metal work, this angle grinder is perfect for you. 

The angle grinder has a protective cover that will keep you safe from injury by preventing sparks and metal chips from flying around. It’s also very durable and will last a long time. 

This grinder weighs approximately 5.07 pounds. The package includes two metal grinding wheels, two cutting wheels, one side handle, one spanner, one flap disc, and a user manual. Therefore, you may choose the Avid Power angle grinder for metal work.

Highlighted Features:

  • 2-position auxiliary handle for greater control, convenience, and flexibility.
  • Integrated spindle locking system on the disc grinder for easier wheel replacement.
  • Ergonomic design for comfort and ease of use.
  • Runs at no-load speeds of 11000 RPM with 7.5 Amps.

6. Porter Cable 7.5 Amp Angle Grinder for Metal Work

The Porter Cable angle grinder is perfect for anyone who wants a high-quality tool to help them with their metal work.

This angle grinder features a durable corded electric motor for power and durability, designed to handle the toughest job site tasks. 

The angle grinder has a metallic gear housing which increases the durability of the tool, making it stronger.

A three-position adjustable side handle on the grinder provides greater control in multiple positions. 

This allows users to achieve the desired angle and depth for their project more easily. With a soft grip handle, this great angle grinder is easy to handle and comfortable to use for extended periods of time. 

With the spindle lock feature, the user can change the bit with only one wrench. The weight of these corded angle grinders is only 3.5 pounds which means that it is very lightweight and easy to carry around with you. 

Porter Cable 7.5 amp angle grinder for metalwork can be ideal for you since it is reliable, lightweight, and durable.

Highlighted Features:

  • Spindle lock that allows users to change a bit with only one wrench.
  • 3-position adjustable side handle provides greater control in multiple positions.
  • Soft grip handle makes this tool comfortable for extended use.
  • Metal gear housing for increased durability.
  • Durable 7.5 amp corded electric motor.

7. Ryobi Brushless Angle Grinder for Metal Work

The Ryobi angle grinder is a powerful, cordless grinder that can slice through a variety of metals with ease and accuracy.

Its precision allows for clean and precise cuts, making it perfect for various projects. This tool can withstand even the most strenuous jobs with its durable construction.

These cordless grinders have a powerful motor that allows it to drive the grinding disc up to 10,400 revolutions per minute, allowing them to cut through PVC, piping, and welded metals easily. 

It includes a 4-1/2″ wheel which is suitable for general DIY projects, but it can be replaced if necessary.

With its adjustable guard and tight grip zone over the mold, these durable power tools let you work in any position without worrying about losing control.

This high quality angle grinder features an onboard spanner wrench, allowing you to replace grinding discs when needed easily. 

It is an excellent feature that eliminates the need to search for a separate tool when you need to change a disc quickly. Plus, it’s always handy to have a wrench on hand, so you don’t have to worry about losing it.

You will benefit from the three-position adjustable side handle which provides you with maximum leverage regardless of the angle from which you approach your task. 

Additionally, the onboard plastic handle adjusts as needed, so you will always have a comfortable grip.

The rubber over-mold on the grip provides friction and prevents the tool from slipping, making this cordless grinder easy to control. 

It has a tool-free guard adjustment, so you can adjust the depth or angle of your cuts to suit different materials with the push of a button. 

With all these features, it may be beneficial for you to choose the Ryobi brushless angle grinder for metal work.

Highlighted Features:

  • Onboard spanner wrench for quick disc changes.
  • 3-position adjustable side handle for maximum leverage.
  • Tool-free guard adjustment for depth and angle cuts.
  • Powerful motor that drives the grinding wheel 10,400 RPM.

8. WORKPRO Light Weight Angle Grinder for Metal Work

The Workpro angle grinder is a 20V and 4.5-inch grinder with a lightweight and ergonomic design to reduce hand pressure on the user.

It’s cordless, so it’s easy to move around. The large angle grinders battery capacity will last for a long time. Also included is a quick charger, so you can return to work quickly.

With a high-performance motor that provides 7500 RPM, this tool is a powerful choice for metalworking. The side grinder also has a cooling system that helps keep the motor stable and cool while in use.

This cordless angle grinder features a body weight of 3.5 pounds, making it much lighter than other conventional angle grinders. 

This design offers user relief and greater ease of use. With a turn-switch in the middle, switching it on or off is quick and easy, regardless of whether you are left or right-handed.

The quick-change system makes it easy to change the grinding disc and the cutting wheel, and the rubberized body makes it comfortable to hold. 

A rubberized, three-position anti-slip auxiliary handle provides a secure and comfortable grip. You may choose WORKPRO light weight angle grinder for metal work in order to get all the features.

Highlighted Features:

  • Lightweight and ergonomic design to reduce hand pressure on the user.
  • Cordless for ease of movement.
  • Cooling system to keep the motor stable and cool.
  • Turn-switch in the middle for ease of use.
  • Quick change system for easy wheel changes.
  • Rubberized, three-position anti-slip auxiliary handle for a secure grip.

9. KIMO Angle Grinder for Metal Work

The angle grinder from KIMO features a brushless motor that delivers 9000 RPM, making it a powerful tool for quickly grinding and metal cutting.

It’s cordless and connected-ready, so you can use it anywhere. It’s also very durable and easy to use.

This 4-1/2 inch angle grinder is perfect for workshop, auto repair, service garage, or home hobbyist use. The rubberized and ergonomic 2-position grip handle increases comfort on the job.

In addition to the brushless motor, the all-copper construction provides durability and smooth operation. This angle grinder tool is equipped with a premium magnet for longer runtime and greater efficiency.

This cordless angle grinder features Li-ion technology, which ensures that the battery will last for up to 1,000 charging cycles. 

Hence, selecting this side grinder for metal work can be a wise decision. With 10 different kinds of sandpapers, 2 different types of metal cutting wheels, 2 versions of grinding wheels, and more you’ll be able to tackle anything that comes your way. 

The carry bag also makes transporting your metal grinder easy and can even be mounted on the side of the grinder for easy access.

Highlighted Features:

  • Brushless motor for more power.
  • Rubberized 2 position grip handle for extra comfort.
  • Premium magnet for greater efficiency.
  • Cordless for use anywhere.

10. WESCO Angle Grinder Tools for Metal Work

The WESCO angle grinder tool is versatile enough to handle most metalworking jobs. It has a 6-amp motor that delivers 11,000 RPM, making it powerful enough to quickly grind or cut through metal.

It is easy and convenient to use due to its easy disc replacement system. With its 5/8″-11 spindle thread, it accepts a wide range of popular accessories.

The two-position anti-vibration side handles and ergonomically designed body make it easy to control and comfortable to use, even in wide applications.

When this grinder is in use, the wheel guard prevents sparks and metal chips from flying off of the user. 

In addition to its durability, this product is designed to efficiently dissipate heat, extending its functionality for a long time. It is a flexible tool that can be utilized for a variety of purposes. 

This 4-1/2 inch angle grinder is widely used for grinding, cutting, sanding, and removing rust from various materials, such as metals, boards, pipes, and tiles. It weighs 5.61 pounds. You might consider these quality angle grinder tools for metal work.

Highlighted Features:

  • Easy disc replacement system.
  • Two-position anti-vibration side handles for comfort.
  • Ergonomic designed body for easy control.
  • Fast to dissipate heat for extended durability.

Factors to Consider When Choosing the Best Angle Grinder for Metal Work

pneumatic angle grinders

An angle grinder is an important tool for anyone who needs to quickly grind or cut metal. It is essential that you choose the best angle grinder wheel for cutting metal. 

When it comes to picking the best angle grinders for metalwork, you should consider a few things. We have outlined some of the most important factors below.

1. Motor Power

Motor power is one of the most important factors to consider when you want to pick great angle grinders for metalwork. A side grinder with an efficient motor will make the task easier and smoother.

2. RPM

The RPM of a side grinder is also an imperative factor to take into consideration. You need to choose a side grinder with the right RPM for your specific project. This will help you to get the job done more efficiently.

3. Cordless or Corded

Most angle grinders are generally of two types: cordless and corded. Corded grinders are usually more powerful, while cordless angle grinders offer more flexibility. It is important to choose the type of side grinder that is suitable for your needs. 

You can choose between the best cordless angle grinder or a corded grinder depending on your working requirements.

4. Disc Type

five grinding wheels

Another factor to remember is the disc type. There are different types of discs available for angle grinders, which will allow you to complete different types of projects. Some of the most popular disc types include:

  • Flap Disc

Flap discs are perfect for grinding and finishing metals. They are covered in sandpaper, which facilitates the removal of rust and other contaminants from metal.

  • Cutting Disc

This type of disc is perfect for cutting through metal. It can be used to cut a variety of different materials, such as pipes, sheets, and tubes.

  • Grinding Disc

Grinding discs are perfect for grinding down metal surfaces. They can be used to remove rust, paint, and debris from metal surfaces.

5. Disc Size

The disc size of the side grinder power tool is another factor that should be considered. You need to pick a metal angle grinder with a compatible disc size for your project. This will help you complete the task at hand without any problems.

6. Handle Grip

You should consider the grip handle of your side grinder as well. Choosing a side grinder with a comfortable grip handle that fits your hand properly is important. This will help you use the tool without any pain and discomfort.

7. Ease of Use

dust ejection system

The ease of use should also be considered when choosing your favorite angle grinders. It is essential to choose a side grinder that is easy to operate so that you can get the job done with ease.

8. Durability

It is also essential to pay attention to the angle grinder’s durability before making your purchase. An angle grinder with a durable design will last longer and work better for you.

9. Weight

Another important consideration when choosing the best angle grinders for metalworking is the weight. You need to choose a side grinder that is easy to maneuver and does not feel too heavy in your hands.

10. Additional Features

angle iron

You can also take a look at additional features to help you pick the best angle grinder for your needs. Some of the most common other features include:

  • Guarding System

A guarding system is an important feature that helps to protect the user from injury when using the tool. It will protect your eyes and face from debris, sparks, and other hazards.

  • Anti-vibration Side Handle

An anti-vibration side handle is another important feature to consider. It can reduce the amount of vibration from the tool when in use, which will make the task easier for you.

  • Trigger Lockout System

Another essential feature is a trigger lockout system that prevents accidental start-up of the grinder. This helps to protect the user from injury when the tool is not in use.

  • Spindle Lock

Some angle grinders also have a spindle locking system that allows you to change the accessories without any hassle. This is an essential feature if you frequently need to install and remove different types of discs.

  • Heat Dissipation System

A heat dissipation system is another vital feature to consider. It helps to keep the tool cooler when in use, which will prolong the tool’s life.

  • Quick-change System

It is also helpful to have a quick-change system so that you can easily and quickly change the accessories. This will save you time when working on your project.

How to Use an Angle Grinder to Cut Metal?

A side grinder is a versatile power tool that can be used for various applications, including cutting metal. For cutting metal with angle grinder, follow these steps:

Step 01: Choose the Right Disc

Before using an angle grinder to cut metal, you need to choose the right disc type. You will require a cutting disc in order to cut metal.

Step 02: Attach the Disc

Once you have chosen the right disc, it is time to attach it to the grinder. Remove the guard and attach the disc firmly to the grinder.

Step 03: Mark the Area

You will need to mark the area on the material that you are going to cut. Use a marker or some chalk so that you can clearly see the outline of the metal on your workpiece.

Step 04: Turn on the Grinder

Once you have marked the area, it is time to turn on the grinder. Set the grinder at its highest setting to start cutting away.

Step 05: Start Cutting

Slowly start moving the grinder towards the marked area. Keep the grinder moving in a steady motion and do not apply too much pressure.

Step 06: Finish Cutting

As soon as the metal is cut through completely, turn off the grinder and remove the disc. Make sure to dispose of the disc properly so that it does not harm anyone.

Safety Precautions When Using an Angle Grinder

dewalt dwe402 angle grinder

When cutting metal with an angle grinder, it is essential to remember that sparks can fly out at high speeds. Make sure to take the necessary precautions in order to avoid injury. Some safety tips include:

1. Wear Protective Eyewear

You should wear protective eyewear in order to protect your eyes from any debris and sparks that may come flying out.

2. Wear Heavy Clothing

To avoid getting burned by the sparks, you should also wear heavy clothing when cutting metal with a side grinder.

3. Use a Dust Mask

If you are cutting metal that will produce a lot of debris, it is also a good idea to wear a dust mask in order to avoid breathing in the particles. It is beneficial to use a grinder that has a dust ejection system.

4. Keep Your Hands and Feet Away from the Disc

When the grinder is in use, keep your hands and feet away from the disc. This will help to reduce the risk of getting injured.

5. Disconnect the Tool When Not in Use

When you are finished using the angle grinder, make sure to disconnect it from the power source. This will help to prevent accidental start-up and injury.

FAQs:

There are several questions that people frequently ask when it comes to angle grinders. Here are the most common angle grinder FAQ:

1. Does an Angle Grinder Have the Ability to Cut Stone?

Does an Angle Grinder Have the Ability to Cut Stone

Yes, an angle grinder can be used to cut stone. However, you will need a specific type of disc that is specifically designed for cutting stone.

2. Can an Angle Grinder Be Used to Cut Wood?

Angle grinders are primarily used for metalworking. But, some angle grinders claim that they can also cut wood. To avoid overall controversy, cutting wood with an angle grinder is not recommended.

3. Are Circular Saw Blades Compatible with Angle Grinders?

Circular saw blades are not compatible with angle grinders. If you try to attach a circular saw blade to an angle grinder, it will likely damage the machine.

4. Can I Use a Bigger Disc on My Angle Grinder?

You can use bigger angle grinder discs, but there are limitations. However, it is important to make sure that the disc is compatible with the machine. If you try to attach a disc that is too big for the grinder, it will likely damage the tool.

Conclusion

Now that you are aware of why you must choose the best angle grinder for metal work. Each of the products we have mentioned above is suitable for this purpose. You can choose any one of them without hesitation. As a result, you can complete your metal projects quickly and efficiently.

Best Angle Grinder for Metal Work | Top 10 Picks in 2022

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